Induction Billet Heaters

SIMPLE PRINCIPLE & ADVANCED TECHNOLOGY

KEY FEATURES

  • No Waiting Time- Full Power Fed In Seconds.
  • Fast Heating- Heat Produced in Material
  • Energy Saving- Due to High Efficiency
  • Low Pollution-No dust & fumes are emitted.
  • Scale loss- Material loss reduced by 2%-Quick Payback
  • Higher Die Life-Due to less core to surface temperature difference.
  • Flexible design to suit Different Layouts
Furnace for aluminum Industry

 

FEATURES

  • Automatic/Semi Automatic Feeding Systems
  • Bar/Billet/Slug/Handling System
  • Quick Extraction Systems
  • Highly Efficient & Reliable.
  • Billet/Tube Heating systems for Copper, Aluminium, Steel, Cupro-Nickle, Brass
  • Heating coil with Refractory lining
  • De-mineralised Water Flow System.  

 

Optional Features

  • Energy Saving
    In conventional heaters (oil/gas) heat transfer takes place because of the thermal conduction where losses are more, whereas in the Induction the heat is produced because of the eddy currents. This reduces the thermal loss & increases the efficiency & in turn save energy.
  • Low Pollution
    Better working conditions as no fumes, flames or dust appear. Hence, no atmosphere pollution. 
  • Low Scale Loss
    In Oil/Gas fired systems, scale losses are to the tune of 3 to 4 percent. Whereas in case of the Induction Heating, scale loss is only 0.5 percent. This saving of material pays for the investment & helps in reducing the pay back period.
  • Increased Die Life
    The low core to surface temperature increases the die life.
  • High Efficiency Heating Coils
    A computer software is used to design the Heating coils to suit exact requirements. Electrolytic grade copper is used to  minimise losses in Inductor which hosed in insulated box with refractory lining to reduce heat loss. Water cooled abrasion resistance guide rails are used to guide the job inside the coil.  

 

Higher Capacity & Custom Build Billet Heaters Are Available For Ferrous & Non-Ferrous Metals.

Standard Billet Range With Power/Frequency Requirement

BILLET (mm) POWER SUPPLY STEEL
Diameter Length Power Frequency Steel
10-30 30-150 100kw 10kHz 240kg/Hr
10-30 30-150 150kw 10kHz 350kg/Hr
20-40 30-150 100kw 5kHz 240kg/Hr
20-40 30-150 150kw 5kHz 370kg/Hr
20-40 50-250 250kw 5kHz 630kg/Hr
30-60 30-200 100kw 3kHz 280kg/Hr
30-60 30-250 150kw 3kHz 400kg/Hr
30-60 60-250 250kw 3kHz 650kg/Hr
30-70 70-250 350kw 3kHz 880kg/Hr
30-70 80-300 450kw 3kHz 1100kg/Hr
30-80 80-300 600kw 3kHz 1500kg/Hr
30-80 80-300 750kw 3kHz 1940kg/Hr
50-100 100-400 350kw 1kHz 910kg/Hr
50-100 100-400 450kw 1kHz 1150kg/Hr
50-100 120-500 600kwv 1kHz 1570kg/Hr
50-100 120-500 750kw 1kHz 1950kg/Hr
50-100 140-700 1000kw 1kHz 2600kg/Hr

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